Equipment Safety · 2–5 min toolbox talk
Machine Start-Up Safety
A safety talk describing safe procedures when starting machinery in industrial, utility, and maintenance environments.
Use this printed script for your tailgate or toolbox talk. Read through the hazards, script, and questions with your crew.
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“Machine Start-Up Safety”
Key Hazards
- Unexpected movement of machine parts
- Failure to clear the area before energizing
- Improper sequencing of start-up steps
2–3 Minute Talk Script
Machine start-up safety is important for industrial operators, utility technicians, and maintenance personnel. Starting machinery improperly can lead to injuries caused by unexpected movement or contact with energized components.
Before starting a machine, workers should ensure guards are in place, emergency stops function properly, and no coworkers are in the danger zone. Proper sequencing of switches and controls prevents mechanical shock to the system.
Different industries operate different machines—pumps, conveyors, mixers, compressors, or treatment equipment. Each machine has its own startup procedure, and skipping steps can cause equipment failure or injury.
Communication is critical. Workers should announce start-up intentions and confirm clear areas visually. When everyone follows established procedures, the risk of accidents during startup operations drops significantly.
Safety Reminders
- Verify guards and safety devices.
- Check that the area is clear.
- Follow proper start-up sequence.
- Communicate before energizing equipment.
Ask the Crew
- Are there any machines today requiring special start-up procedures?
- Do we need to clear additional workspace before starting equipment?