Equipment Safety · 2–5 min toolbox talk
Pallet Jack Safety
A safety talk focused on preventing injuries while using manual and powered pallet jacks in warehouses, shops, and jobsite staging areas.
Use this printed script for your tailgate or toolbox talk. Read through the hazards, script, and questions with your crew.
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“Pallet Jack Safety”
Key Hazards
- Foot and ankle injuries from wheels and shifting loads
- Struck-by incidents in tight aisles or doorways
- Sprains and strains from pushing, pulling, or turning under load
2–3 Minute Talk Script
Pallet jack safety is important because these tools are used constantly and feel low-risk. Most injuries happen during everyday movement—tight turns, slopes, thresholds, and crowded areas.
Before moving a load, workers should confirm the pallet is in good condition and the load is stable. Overloaded or uneven loads increase the chance of tip-overs and sudden shifts.
Keep feet clear of the wheels and never ride on a pallet jack. Move at a controlled pace, especially around blind corners and doorways. If visibility is blocked, use a spotter or reposition the load.
Good housekeeping matters. Small debris, wet floors, and uneven thresholds can cause sudden stops and load shifts.
Safety Reminders
- Check load stability before moving.
- Move slowly in tight areas and around blind corners.
- Keep feet clear of wheels and pinch points.
- Avoid steep slopes and use a spotter if needed.
Ask the Crew
- Is the load stable and within the pallet jack’s limits?
- Are aisles and travel paths clear of obstacles and hazards?