Warehouse Safety · 2–5 min toolbox talk
Safe Pallet Handling
A safety talk describing hazards and best practices when handling, stacking, or moving pallets.
Use this printed script for your tailgate or toolbox talk. Read through the hazards, script, and questions with your crew.
Scan to open online
“Safe Pallet Handling”
Key Hazards
- Splinters and sharp edges
- Crushed fingers between stacked pallets
- Trip hazards from broken or scattered pallets
2–3 Minute Talk Script
Safe pallet handling is essential in warehouses, manufacturing plants, and shipping areas. Pallets appear harmless, but broken boards and improper stacking can create significant hazards.
Workers should inspect pallets for protruding nails, broken stringers, and sharp edges. Damaged pallets should be removed from service and marked clearly.
Different facilities have different pallet types—wood, plastic, or composite. Each has its own handling and stacking requirements.
Workers should avoid lifting pallets alone when possible and ensure stacks remain stable. Good housekeeping reduces trips and improves workflow.
Safety Reminders
- Inspect pallets before use.
- Remove damaged pallets from service.
- Stack pallets evenly and securely.
- Keep aisles clear of loose pallets.
Ask the Crew
- Do we have broken pallets that need disposal?
- Is our pallet stack stable and safe?