Metal Cutting Shear Safety: Sharp Edges & Pinch Points

Key Hazards

• Cuts from sharp sheet metal edges
• Pinched fingers between blades or handles
• Flying metal fragments or burrs
• Hand injuries from poor cutting position
• Material shifting during cutting
• Using damaged, dull, or incorrect shears

2–3 Minute Talk Script

Metal cutting shears can cut sheet metal, flashing, straps, and light metal materials, but they also create sharp edges, pinch points, and flying fragments.

Workers should inspect the shears before use. Blades, handles, pivot points, springs, grips, guards, and cutting edges should be in good condition.

The correct shear should be used for the material and thickness. Using the wrong tool can require excessive force and increase the chance of slipping or blade damage.

Hands should stay clear of the cutting path and blade area. Workers should avoid holding the material where the shear could close on fingers.

Cut metal edges can be extremely sharp. Gloves may be needed when handling freshly cut pieces, scrap, or curled edges.

Eye protection should be used when cutting metal that could produce fragments, burrs, or snapping pieces.

The material should be supported so it does not shift, twist, or fall while being cut. Large pieces may require help or a work surface.

Safe metal shear use depends on tool condition, correct tool selection, good hand placement, eye protection, and careful handling of sharp cut edges.

Safety Reminders

• Inspect shears before use.
• Use the right shear for the metal type and thickness.
• Keep hands clear of blades and cutting paths.
• Wear gloves when handling sharp metal edges.
• Wear eye protection when fragments may fly.
• Support material before cutting.
• Dispose of sharp scrap safely.

Ask the Crew

• Are the shears in good condition?
• Is the tool appropriate for the material thickness?
• Where are the worker’s hands during the cut?
• Could cut edges or fragments injure hands or eyes?
• How will sharp scrap be handled and disposed of?