Ergonomics · 2–5 min talk

Safe Use of Tool Balancers

A safety talk covering load adjustment, cable retraction, and preventing strain when using tool balancers.

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Key Hazards

  • Unexpected tool recoil
  • Dropped tools from incorrect tension
  • Shoulder fatigue from repetitive lifts

2–3 Minute Talk Script

Safe use of tool balancers is important in manufacturing, assembly lines, and workshops. Balancers reduce arm strain but must be adjusted correctly.

Workers should set tension so the tool hovers at comfortable height without drifting upward or downward.

Different tools require different tension settings, and using mismatched equipment can lead to dropped tools or excess strain.

Inspecting cables and hooks helps prevent sudden failures during repetitive use.

Safety Reminders

  • Adjust tension for each tool.
  • Inspect cables for fraying.
  • Maintain neutral working posture.
  • Keep tools secured to the balancer.

Ask the Crew

  • Is the tension appropriate for the tool we’re using today?
  • Do any cables show signs of wear?